Simulators

Automation revamping tire handling system

Before cure tire handling system - Manufacturing

Roanne (FRANCE) - 2010-2011

Project environment:
Revamping of before Cure Tire handling systems
Services provided:
Site Survey
Automation and Electrical design
Modification of the 15 systems following customer’s programming standards (ControlLogix)
Simulation of the Tire handling systems
F.A.T.
Tests phase by week-end with roll back plan
Technical assistance, commissioning and operator training
Equipment implemented:
Replacement of 12 PB80/PB400 PLCs by 12 controlLogix PLCs
Hardwired Input/Output Quantity :1 200

Aluminium – Anode paste plant

Anode paste plant - Aluminium

Ma'aden (SAUDI ARABIA) - 2012-2014

Project environment:
Engineering and startup of an anode past plant
Services provided:
Complete development (PLC, IHM and SCADA) following customer’s programming standards
Client server implementation (FTView + Historian)
Simulation of the process
F.A.T.
Technical assistance, commissioning and operator training

Automation – Anode handling system

Anode handling system - Aluminium

Aluar (ARGENTINA) - 2006-2007

Project environment:
Studies, realization of the programs and commissioning
Services provided:
Automation design
Modification of the 5 systems following customer’s programming standards
Client server implementation (IFIX - PROFICY)
Simulation of the system
Technical assistance, commissioning and operator training
Equipment implemented:
4 servers, 2 client stations
Hardwired Input/Output Quantity : 2 000

Automation revamping tire manufacture

Before cure Tire handling system - Manufacturing

La Roche sur Yon (FRANCE) - 2012-2013

Project environment:
Revamping of before Cure Tire handling systems
Services provided:
Site Survey
Modification of the 17 systems following customer’s programming standards (ControlLogix)
Simulation of the Tire handling systems
Tests phase by week-end with roll back plan
Technical assistance, commissioning and operator training
Equipment implemented:
Replacement of 10 PLC5 PLCs by 10 controlLogix PLCs
Hardwired Input/Output Quantity : 2 100

Transitic revamping for tire handling system

Before cure Tire handling system - Manufacturing

Homburg (GERMANY) - 2013-2014

Project environment:
Revamping of before Cure Tire handling systems
Services provided:
Site Survey
Modification of the 18 systems following customer’s programming standards (PLC5, SLC500 and ControlLogix
Simulation of the Tire handling systems
Tests phase by week-end with roll back plan
Technical assistance, commissioning and operator training
Equipment implemented:
Replacement of 1 PLC5 PLC by 1 controlLogix PLCemplacement de 1 API PLC5 par 1 API ControlLogix
Hardwired Input/Output Quantity : 2 000

Revamping – Systems optimisation

Retrieval machine and palletising system - Manufacturing

Roanne (FRANCE) - 2013-2014

Project environment:
Revamping of storage and retrieval machine and palletising system
Services provided:
Site Survey
Automation, electrical and mechanical design
Modification of the 5 systems following customer’s programming standards
Simulation of the systems
Manufacturing and F.A.T.
Technical assistance, commissioning and operator training
Electrical and mechanical work contract
Equipment implemented:
Replacement of 2 PLC5 PLCs by 2 controlLogix PLCs
Hardwired Input/Output Quantity : 350

Reporting and History – Aluminium

Driving simulator - Aluminium

Kitimat (CANADA) - 2012-2013

Project environment:
Reporting et Historisation - Système de suivi des formations des opérateurs sur simulateur de conduite
Services provided:
Design: Data base, notation system.
Historic : training data and detailed log
Treatment: data strengthening
Report: Tables and graphics
Advanced setup: database creation, Windows configuration, shortcuts…
Maintenance: saves, data base restoration
Equipment implemented:
Microsoft SQL Server 2008 R2 - Report Service, Business Intelligence
Microsoft Visual Studio 2010 - C# - .NET 3.5

Aluminium – Training Simulator

Driving simulation – Pot Tending and Furnace Tending Machine - Aluminium

Ronchin (FRANCE) - 2012 - 2013

Services provided:
Driving simulation for PTA (Pot Tending Machine) and FTA (Furnace Tending Machine)
Fully integrated in 40 feet container.
Real driving control integration.
Learning/Training station and Showcase
Equipment implemented:
Head Tracking
Real time stereoscopic view.
Rear HD projector.

Test Emulator – Level 2 Migration

Revamping - Manufacturing -

Aranda (SPAIN) - 2014

Project environment:
Industrial site renewal – Tyre industry
Test emulator for L2 migration
Services provided:
Study and implementation of a simulator
8 Systems / 18 Decision points
Routing and flow tests with 18 decision points
Connection to 8 Rockwell PLCs
PLC5 – SLC500 – CLX
(~ 1500 Inputs/Outputs)
Equipment implemented:
Plug’n Test®
3D VIA – Virtools
OPC Server RSLinx

Aluminium – Industrial Sawing Machine

Saw simulator for tests - Aluminium

Egyptalum (EGYPTE) - 2013 - 2014

Project environment:
Industrial machine – Aluminium Sawing
Test Simulator
Services provided:
Study and implementation of a simulator
Modeling of the saw and its environment
Connection to a PLC S7–315 (~ 500 Inputs/Outputs)
Aluminium bar sawing
Equipment implemented:
Plug’n Test®
3D VIA – Virtools
OPC Server - KEP